Wavelength-multiplexed multi-mode EUV reflection ptychography based on automatic differentiation

Yifeng Shao*, Sven Weerdenburg, Jacob Seifert, H. Paul Urbach, Allard P. Mosk, Wim Coene

*Corresponding author for this work

Research output: Contribution to journalArticleAcademicpeer-review

Abstract

Ptychographic extreme ultraviolet (EUV) diffractive imaging has emerged as a promising candidate for the next generationmetrology solutions in the semiconductor industry, as it can image wafer samples in reflection geometry at the nanoscale. This technique has surged attention recently, owing to the significant progress in high-harmonic generation (HHG) EUV sources and advancements in both hardware and software for computation. In this study, a novel algorithm is introduced and tested, which enables wavelength-multiplexed reconstruction that enhances the measurement throughput and introduces data diversity, allowing the accurate characterisation of sample structures. To tackle the inherent instabilities of the HHG source, a modal approach was adopted, which represents the cross-density function of the illumination by a series of mutually incoherent and independent spatial modes. The proposed algorithm was implemented on a mainstream machine learning platform, which leverages automatic differentiation to manage the drastic growth in model complexity and expedites the computation using GPU acceleration. By optimising over 200 million parameters, we demonstrate the algorithm's capacity to accommodate experimental uncertainties and achieve a resolution approaching the diffraction limit in reflection geometry. The reconstruction of wafer samples with 20-nm high patterned gold structures on a silicon substrate highlights our ability to handle complex physical interrelations involving a multitude of parameters. These results establish ptychography as an efficient and accurate metrology tool.

Original languageEnglish
Article number196
JournalLight: Science and Applications
Volume13
Issue number1
DOIs
Publication statusPublished - Dec 2024

Bibliographical note

Publisher Copyright:
© The Author(s) 2024.

Funding

This publication is part of the project Lensless Imaging of 3D Nanostructures with Soft X-Rays (LINX) with project number P16-08 of the Perspectief research programme financed by the Dutch Research Council (NWO). The authors acknowledge Mengqi Du, Antonios Pelekanidis, Professor Stefan Witte (Advanced Research Center for Nanolithography), Christina Porter (ASML Research), Ruud Schmits, and Andrea Scardaoni (TNO) for providing consultancy and testing samples and datasets during the development of our algorithm. We also thank our dedicated technician, Roland Horsten, for his important work on hardware and software.

FundersFunder number
Nederlandse Organisatie voor Wetenschappelijk Onderzoek

    Fingerprint

    Dive into the research topics of 'Wavelength-multiplexed multi-mode EUV reflection ptychography based on automatic differentiation'. Together they form a unique fingerprint.

    Cite this