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High-throughput activity screening and sorting of single catalyst particles with a droplet microreactor using dielectrophoresis

  • Anne Eva Nieuwelink
  • , Jeroen C. Vollenbroek
  • , Roald M. Tiggelaar
  • , Johan G. Bomer
  • , Albert van den Berg
  • , Mathieu Odijk
  • , Bert M. Weckhuysen*
  • *Corresponding author for this work
    • University of Twente

    Research output: Contribution to journalArticleAcademicpeer-review

    Abstract

    Solid catalysts are complex, multi-component materials with large interparticle heterogeneities that hamper statistically relevant in-depth catalyst characterization. Here we introduce an automated high-throughput screening and sorting method for catalyst particles. A droplet microreactor was developed for fluorescence-activated sorting of catalyst particles using dielectrophoresis. Fluid catalytic cracking (FCC) particles stained with styrene derivatives were analysed with the analytical platform developed and sorted based on catalytic activity. Highly active and low-to-moderately active catalyst particles were sorted using 4-fluorostyrene or 4-methoxystyrene as probe, respectively. FCC particles were encapsulated in liquid droplets, where fluorescent FCC particles activated the dielectrophoretic sorter and were sorted within 200 ms. Post-sorting analysis of 4-fluorostyrene-stained and sorted catalyst particles was done using fluorescence microscopy and micro-X-ray fluorescence. This confirmed that the sorted particles were the least deactivated and showed the highest acidity, while non-sorted particles contained more metal poisons. [Figure not available: see fulltext.].

    Original languageEnglish
    Pages (from-to)1070–1079
    JournalNature Catalysis
    Volume4
    DOIs
    Publication statusPublished - Dec 2021

    Bibliographical note

    Funding Information:
    This work was supported by the Netherlands Center for Multiscale Catalytic Energy Conversion, an NWO gravitation programme funded by the Ministry of Education, Culture and Science of the government of the Netherlands. We thank L. I. Segerink and K. Groothuis-Oudshoorn (both University of Twente, UT) for help with SPSS analysis. We thank F. Meirer (Utrecht University, UU) for scientific discussions and help regarding µXRF data analysis. We thank T. Hartman (UU) for the graphical abstract.

    Publisher Copyright:
    © 2021, The Author(s), under exclusive licence to Springer Nature Limited.

    Funding

    This work was supported by the Netherlands Center for Multiscale Catalytic Energy Conversion, an NWO gravitation programme funded by the Ministry of Education, Culture and Science of the government of the Netherlands. We thank L. I. Segerink and K. Groothuis-Oudshoorn (both University of Twente, UT) for help with SPSS analysis. We thank F. Meirer (Utrecht University, UU) for scientific discussions and help regarding µXRF data analysis. We thank T. Hartman (UU) for the graphical abstract.

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