Ethylene Polymerization over Metal-Organic Framework-Supported Zirconocene Complexes

Metallocene immobilization onto a solid support helps to overcome the drawbacks of homogeneous metallocene complexes in the catalytic olefin polymerization. In this study, valuable insights have been obtained into the effects of pore size, linker composition, and surface groups of metal–organic frameworks (MOFs) on their role as support materials for metallocene-based ethylene polymerization catalysis. Three distinct Zn-based metal–organic frameworks (MOFs), namely, MOF-5, IRMOF-3, and ZIF-8, with different linkers have been activated with methylaluminoxane (MAO) and zirconocene complexes, followed by materials characterization and testing for ethylene polymerization. Characterization has been performed by multiple analytical tools, including X-ray diffraction (XRD), scanning electron microscopy (SEM), gel permeation chromatography (GPC), differential scanning calorimetry (DSC), and CO Fourier transform infrared (FT-IR) spectroscopy. It was found that the interactions between MOFs, MAO, and the zirconocene complex not only lead to both catalyst activation and deactivation but also result in the creation of multiple active sites. By alteration of the MOF support, it is possible to obtain polyethylene with different properties. Notably, ultrahigh molecular weight polyethylene (UHMWPE, MW = 5.34 × 106) was obtained using IRMOF-3 as support. This study reveals the potential of MOF materials as tunable porous supports for metallocene catalysts active in ethylene polymerization.