Acrylate Network Formation by Free-Radical Polymerization Modeled Using Random Graphs

A novel technique is developed to predict the evolving topology of a diacrylate polymer network under photocuring conditions, covering the low-viscous initial state to full transition into polymer gel. The model is based on a new graph theoretical concept being introduced in the framework of population balance equations (PBEs) for monomer states (mPBEs). A trivariate degree distribution that describes the topology of the network locally is obtained from the mPBE, which serves as an input for a directional random graph model. Thus, access is granted to global properties of the acrylate network which include molecular size distribution, distributions of molecules with a specific number of crosslinks/radicals, gelation time/conversion, and gel/sol weight fraction. Furthermore, an analytic criterion for gelation is derived. This criterion connects weight fractions of converted monomers and the transition into the gel regime. Valid results in both sol and gel regimes are obtained by the new model, which is confirmed by a comparison with a “classical” macromolecular PBE model. The model predicts full transition of polymer into gel at very low vinyl conversion (<2%). Typically, this low-conversion network is very sparse, as becomes apparent from the predicted crosslink distribution.