γ-Stearolactone ring-opening by zeolites for the production of branched saturated fatty acids

Jelle W. Bos, Job G. A. Vloedgraven, Sophie C. C. Wiedemann, Leo van Dongen, Roel C. J. Moonen, Bas Wels, Peter H. Berben, Bennie H. Reesink, Peter de Peinder, Eelco T. C. Vogt, Bert M. Weckhuysen*

*Corresponding author for this work

Research output: Contribution to journalArticleAcademicpeer-review

Abstract

C18 branched saturated fatty acids (BSFA) are used as ingredients in cosmetics and lubricants and are produced via the hydrogenation of C18 branched unsaturated fatty acids (BUFA). Industrial-grade C18 BUFA contain the odorous by-product γ-stearolactone (GSL), which must be removed by acid-catalysed ring-opening of GSL into oleic acid. Zeolites such as Y and beta can facilitate the ring-opening, but due to the dimensions of GSL the activity is expected to be limited by diffusion into the micropores. Hence, zeolites Y and beta were modified via hydrothermal treatment and acid leaching and used in the GSL ring-opening reaction. While modification of zeolite beta led to a reduction in acidity of more than 50%, the material displayed much-enhanced activity compared to the parent material. In a batch reactor steamed beta zeolites were able to convert all GSL within 2 h, compared to 5 h for the parent zeolite. Infrared spectroscopy studies of adsorbed pyridine reveal that likely a beneficial change in Brønsted/Lewis acid site ratio is responsible for the increased activity. Lewis acid sites in zeolites are known to catalyse double bond isomerisation, which could greatly enhance GSL conversion by reducing the reverse formation of GSL from oleic acid. We believe that these insights can be used to further improve GSL ring-opening activity and inspire research on the ring-opening of other biomass derived lactones.

Original languageEnglish
Pages (from-to)7037-7047
Number of pages11
JournalCatalysis Science and Technology
Volume14
Issue number24
Early online date25 Sept 2024
DOIs
Publication statusPublished - 21 Dec 2024

Bibliographical note

Publisher Copyright:
© 2024 The Royal Society of Chemistry.

Funding

The authors thank the Netherlands Organization for Scientific Research (NWO) for research funding. This work is part of the Launchpad for Innovative Future Technology (LIFT) programme of NWO (project number: ENPPS.LIFT.019.008). The project is co-financed by Cargill, BASF, VibSpec, and NWO. Dr. Matteo Monai (Utrecht University, UU) is thanked for his help with the writing of the manuscript. The authors thank Dr. Andrei Gurinov and Joyce Kromwijk (both from UU) for performing Al MAS NMR measurements and Dr. Yadolah Ganjkhanlou (UU) for help with the quantification of the pyridine-FT-IR spectroscopy data. Leon Smit, Wim Otten, and Henk de Heij (all from Cargill) are thanked for their help with the analyses of the reactants and reaction products.

FundersFunder number
Nederlandse Organisatie voor Wetenschappelijk Onderzoek
Launchpad for Innovative Future TechnologyENPPS.LIFT.019.008

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